U-shaped neodymium maginetiendesa isingaenzaniswi yemagineti kutarisa - kusvika kupisa kwarova. Mumaapplications akaita semotor, sensors, kana maindasitiri muchina anoshanda pamusoro pe80°C, isingadzoreki demagnetization inogona kukanganisa kushanda. Kana U-magineti ikangorasikirwa negumi muzana yekuyerera kwayo, iyo yakanamirwa munda mugomba rayo inodonha, zvichikonzera kutadza kwehurongwa. Heino nzira yekudzivirira magadzirirwo ako:
Sei Kupisa Kunouraya U Magnets nekukurumidza
Neodymium magineti anobvisa magineti kana simba rekupisa richikanganisa kurongeka kwavo kweatomu. U-maumbirwo anotarisana nenjodzi dzakasiyana:
- Geometric Stress: Kubhenda kunokonzeresa kushushikana kwemukati mapoinzi ari panjodzi yekuwedzera kupisa.
- Flux Concentration: Yakakwira munda density mune gap inomhanyisa kurasikirwa kwesimba panguva dzakakwirira.
- Asymmetric Failure: Rimwe gumbo rinobvisa magineti pamberi perimwe risingaenzanisi redunhu remagineti.
Iyo 5-Point Defense Strategy
1. Kusarudzwa kwezvinhu: Tanga neGiredhi Rakarurama
Haasi ese NdFeB akaenzana. Isa pamberi-yakanyanya-kumanikidza (H akateedzana) mamakisi:
| Giredhi | Max Op Temp | Intrinsic Coercivity (Hci) | Shandisa Nyaya |
|---|---|---|---|
| N42 | 80°C | ≥12 kOe | Dzivisa mukupisa |
| N42H | 120°C | ≥17 kOe | General maindasitiri |
| N38SH | 150°C | ≥23 kOe | Motors, actuators |
| N33UH | 180°C | ≥30 kOe | Motokari/ ndege |
| Pro Tip: UH (Ultra High) uye EH (Extra High) mamakisi anopa simba re2-3 × yakakwirira kupisa kupisa. |
2. Thermal Shielding: Kuputsa Nzira Inopisa
| Tactic | Mashandiro Arinoita | Kubudirira |
|---|---|---|
| Air Gaps | Isolate magineti kubva pakupisa | ↓10-15°C panzvimbo dzekusangana |
| Thermal Insulators | Ceramic/polyimide spacers | Inovhara conduction |
| Active Cooling | Kupisa kunonyura kana mhepo yekumanikidza | ↓20-40°C munzvimbo dzakavharirwa |
| Reflective Coatings | Ndarama / aluminium layers | Inoratidza kupisa kwakapenya |
Nyaya Yokudzidza: Mugadziri we servo mota akadzikisa kutadza kweU-magineti ne92% mushure mekuwedzera 0.5mm mica spacers pakati pemakoiri nemagineti.
3. Magnetic Circuit Design: Outsmart Thermodynamics
- Flux Vanochengeta: Mahwendefa esimbi mhiri kweU-gap anochengetedza nzira yekuyerera panguva yekupisa kwekushisa.
- Partial Magnetization: Mhanya magineti pa70-80% yekuzara kwakazara kuti usiye "headroom" yekunyura kwemafuta.
- Yakavharwa-Loop Dhizaini: Embed U-magineti mudzimba dzesimbi kuderedza kuratidzwa kwemhepo uye kudzikamisa flux.
"Muchengeti akanyatsogadzirwa anocheka demagnetization ngozi ne40% pa150 ° C vs. isina magineti U-magineti."
-IEEE Transactions paMagnetics
4. Dziviriro Yekushanda
- Derating Curves: Usambofa wakapfuura giredhi-chaicho tembiricha miganho (ona chati pazasi).
- Thermal Monitoring: Embed sensors padyo neU-makumbo kune chaiyo-nguva yekuzivisa.
- Dzivisa Kuchovha: Kukurumidza kupisa / kutonhora kunokonzera microcracks → nekukurumidza demagnetization.
Derating Curve Muenzaniso (N40SH Giredhi):
Br Kurasikirwa │ 0% │ 8% │ 15% │ 30%*
5. Advanced Coatings & Bonding
- Epoxy Reinforcements: Inozadza microcracks kubva pakuwedzera kwekupisa.
- High-Temp Coatings: Parylene HT (≥400°C) inodarika mwero NiCuNi plating pamusoro pe200°C.
- Adhesive Sarudzo: Shandisa girazi-akazadzwa epoxies (sevhisi tembiricha> 180°C) kudzivirira magineti detachment.
Red Flags: Yako U Magnet Inotadza Here?
Tsvaga yekutanga-danho demagnetization:
- Munda Asymmetry:> 10% flux musiyano pakati peU-makumbo (kuyera neHoro probe).
- Temperature Creep: Magnet inonzwa kupisa kupfuura nharaunda - inoratidza kurasikirwa kwazvino.
- Performance Drops: Mota dzinorasikirwa ne torque, ma sensors anoratidza kudonha, vanoparadzanisa vanopotsa ferrous tsvina.
Kana Kudzivirira Kukakundikana: Mazano Okuponesa
- Re-magnetization: Zvinogoneka kana zvinhu zvisina kukuvadzwa (zvinoda> 3T pulse field).
- Re-coating: Kubvisa corroded plating, shandisazve high-temp coating.
- Replacement Protocol: Chinjana neSH/UH mamakisi + kukwidziridzwa kwemafuta.
The Winning Formula
Yakakwira Hci Giredhi + Thermal Buffering + Smart Circuit Dhizaini = Kupisa-Kudzivirira U Magnets
U-shaped neodymium magineti anokura munzvimbo dzakaoma kana iwe:
- Sarudza mamakisi eSH/UH nechitendero kune> 120°C maapplication
- Kuzviparadzanisa nevamwe kubva kune zvinopisa zvine mhepo/ceramic zvipingamupinyi
- Gadzirisa flux nevachengeti kana dzimba
- Monitor tembiricha pane gap
Yako Yetsika Neodymium Magnets Project
Tinogona kupa iyo OEM / ODM masevhisi ezvigadzirwa zvedu. Chigadzirwa chacho chinogona kugadzirwa zvinoenderana nezvinodiwa nemunhu, kusanganisira saizi, Shape, kuita, uye kupfeka. ndokumbira upe magwaro ako ekugadzira kana kutiudza pfungwa dzako uye timu yedu yeR&D ichaita zvimwe.
Nguva yekutumira: Jul-10-2025