Maitiro ekudzivirira Demagnetization yeU Akaumbwa Magnets mune Yakakwira-Kupisa Nzvimbo

U-shaped neodymium maginetiendesa isingaenzaniswi yemagineti kutarisa - kusvika kupisa kwarova. Mumaapplications akaita semotor, sensors, kana maindasitiri muchina anoshanda pamusoro pe80°C, isingadzoreki demagnetization inogona kukanganisa kushanda. Kana U-magineti ikangorasikirwa negumi muzana yekuyerera kwayo, iyo yakanamirwa munda mugomba rayo inodonha, zvichikonzera kutadza kwehurongwa. Heino nzira yekudzivirira magadzirirwo ako:

Sei Kupisa Kunouraya U Magnets nekukurumidza

Neodymium magineti anobvisa magineti kana simba rekupisa richikanganisa kurongeka kwavo kweatomu. U-maumbirwo anotarisana nenjodzi dzakasiyana:

  • Geometric Stress: Kubhenda kunokonzeresa kushushikana kwemukati mapoinzi ari panjodzi yekuwedzera kupisa.
  • Flux Concentration: Yakakwira munda density mune gap inomhanyisa kurasikirwa kwesimba panguva dzakakwirira.
  • Asymmetric Failure: Rimwe gumbo rinobvisa magineti pamberi perimwe risingaenzanisi redunhu remagineti.

Iyo 5-Point Defense Strategy

1. Kusarudzwa kwezvinhu: Tanga neGiredhi Rakarurama

Haasi ese NdFeB akaenzana. Isa pamberi-yakanyanya-kumanikidza (H akateedzana) mamakisi:

Giredhi Max Op Temp Intrinsic Coercivity (Hci) Shandisa Nyaya
N42 80°C ≥12 kOe Dzivisa mukupisa
N42H 120°C ≥17 kOe General maindasitiri
N38SH 150°C ≥23 kOe Motors, actuators
N33UH 180°C ≥30 kOe Motokari/ ndege
Pro Tip: UH (Ultra High) uye EH (Extra High) mamakisi anopa simba re2-3 × yakakwirira kupisa kupisa.

2. Thermal Shielding: Kuputsa Nzira Inopisa

Tactic Mashandiro Arinoita Kubudirira
Air Gaps Isolate magineti kubva pakupisa ↓10-15°C panzvimbo dzekusangana
Thermal Insulators Ceramic/polyimide spacers Inovhara conduction
Active Cooling Kupisa kunonyura kana mhepo yekumanikidza ↓20-40°C munzvimbo dzakavharirwa
Reflective Coatings Ndarama / aluminium layers Inoratidza kupisa kwakapenya

Nyaya Yokudzidza: Mugadziri we servo mota akadzikisa kutadza kweU-magineti ne92% mushure mekuwedzera 0.5mm mica spacers pakati pemakoiri nemagineti.

3. Magnetic Circuit Design: Outsmart Thermodynamics

  • Flux Vanochengeta: Mahwendefa esimbi mhiri kweU-gap anochengetedza nzira yekuyerera panguva yekupisa kwekushisa.
  • Partial Magnetization: Mhanya magineti pa70-80% yekuzara kwakazara kuti usiye "headroom" yekunyura kwemafuta.
  • Yakavharwa-Loop Dhizaini: Embed U-magineti mudzimba dzesimbi kuderedza kuratidzwa kwemhepo uye kudzikamisa flux.

"Muchengeti akanyatsogadzirwa anocheka demagnetization ngozi ne40% pa150 ° C vs. isina magineti U-magineti."
-IEEE Transactions paMagnetics

4. Dziviriro Yekushanda

  • Derating Curves: Usambofa wakapfuura giredhi-chaicho tembiricha miganho (ona chati pazasi).
  • Thermal Monitoring: Embed sensors padyo neU-makumbo kune chaiyo-nguva yekuzivisa.
  • Dzivisa Kuchovha: Kukurumidza kupisa / kutonhora kunokonzera microcracks → nekukurumidza demagnetization.

Derating Curve Muenzaniso (N40SH Giredhi):

Kupisa (°C) │ 20° │ 100° │ 120° │ 150°
Br Kurasikirwa │ 0% │ 8% │ 15% │ 30%*

 

5. Advanced Coatings & Bonding

  • Epoxy Reinforcements: Inozadza microcracks kubva pakuwedzera kwekupisa.
  • High-Temp Coatings: Parylene HT (≥400°C) inodarika mwero NiCuNi plating pamusoro pe200°C.
  • Adhesive Sarudzo: Shandisa girazi-akazadzwa epoxies (sevhisi tembiricha> 180°C) kudzivirira magineti detachment.

Red Flags: Yako U Magnet Inotadza Here?

Tsvaga yekutanga-danho demagnetization:

  1. Munda Asymmetry:> 10% flux musiyano pakati peU-makumbo (kuyera neHoro probe).
  2. Temperature Creep: Magnet inonzwa kupisa kupfuura nharaunda - inoratidza kurasikirwa kwazvino.
  3. Performance Drops: Mota dzinorasikirwa ne torque, ma sensors anoratidza kudonha, vanoparadzanisa vanopotsa ferrous tsvina.

Kana Kudzivirira Kukakundikana: Mazano Okuponesa

  1. Re-magnetization: Zvinogoneka kana zvinhu zvisina kukuvadzwa (zvinoda> 3T pulse field).
  2. Re-coating: Kubvisa corroded plating, shandisazve high-temp coating.
  3. Replacement Protocol: Chinjana neSH/UH mamakisi + kukwidziridzwa kwemafuta.

The Winning Formula

Yakakwira Hci Giredhi + Thermal Buffering + Smart Circuit Dhizaini = Kupisa-Kudzivirira U Magnets

U-shaped neodymium magineti anokura munzvimbo dzakaoma kana iwe:

  1. Sarudza mamakisi eSH/UH nechitendero kune> 120°C maapplication
  2. Kuzviparadzanisa nevamwe kubva kune zvinopisa zvine mhepo/ceramic zvipingamupinyi
  3. Gadzirisa flux nevachengeti kana dzimba
  4. Monitor tembiricha pane gap

Yako Yetsika Neodymium Magnets Project

Tinogona kupa iyo OEM / ODM masevhisi ezvigadzirwa zvedu. Chigadzirwa chacho chinogona kugadzirwa zvinoenderana nezvinodiwa nemunhu, kusanganisira saizi, Shape, kuita, uye kupfeka. ndokumbira upe magwaro ako ekugadzira kana kutiudza pfungwa dzako uye timu yedu yeR&D ichaita zvimwe.

Nyora meseji yako pano ugotitumira

Nguva yekutumira: Jul-10-2025