Impamvu U Ifite Neodymium Magnets Nibyiza kuri Clamping & Precision Fixtures

Ifunze: Impamvu U-Ifite Neodymium Magnets iganje hejuru muri Clamping & Precision Fixturing

Mu nganda zingirakamaro cyane, buri segonda yamasaha na buri micron yo kutamenya neza igura amafaranga. Mugihe imashini zikoresha imashini hamwe na hydraulic bifite ibisubizo birebire byo gukemura ibibazo, impinduramatwara ituje irakomeje. U-shusho ya neodymium U-ihindura ibice bifite umuvuduko utagereranywa, neza, kandi wizewe. Dore impanvu bahinduka igisubizo cyo gutunganya CNC, gukata lazeri, gusudira, na metero.

Ibyiza Byibanze: Fiziki Yakozwe Grip

Bitandukanye na magneti yo guhagarika cyangwa disiki, U-shusho ya NdFeB ikoreshaicyerekezo cya flux kwibanda:

• Imirongo ya magnetique ihurira cyane kuri U-icyuho (10,000-15,000 Gauss isanzwe).
• Ibikoresho by'ibyuma byuzuza uruziga rukuruzi, bigakora imbaraga zidasanzwe (* kugeza kuri 200 N / cm² *).
• Imbaraga ni perpendicular kumurongo wakazi-zero kunyerera mugihe cyo gutunganya.

"Urwego U-rukuruzi rukoresha imbaraga ako kanya, kimwe, kandi nta kunyeganyega. Ni nk'uburemere bukenewe."
- Imashini isobanutse neza, itanga indege

Impamvu 5 Impamvu U-Imiterere ya Magneti Irenze Imigenzo gakondo

1. Umuvuduko: Clamp muri <0.5 Amasegonda

• Nta bolts, levers, cyangwa pneumatics: Kora ukoresheje amashanyarazi (electro-burundu) cyangwa leveri.
• Urugero: Haas Automation yatangaje ko 70% byihuta byakazi byahindutse kumasoko nyuma yo guhindukira kuri U-magnet chucks.

2. Ibyangiritse kuri Zeru

• Gufatanya kutagira aho bihurira: Nta gitutu cyumukanishi cyerekana amenyo cyangwa guhindura ibintu byoroshye / byoroshye (urugero, umuringa, usize neza).
• Gukwirakwiza imbaraga imwe: Kurandura imihangayiko itera microfractures mumavuta avanze.

3. Micron-Urwego rusubirwamo

• Ibikorwa byo kwikorera-murwego rwa magnetique, kugabanya amakosa yo gusubiramo.
• Icyifuzo cya: 5-gutunganya imashini, ibyiciro byo gupima optique, hamwe no gukora wafer.

4. Impinduka zidasanzwe

5. Kunanirwa-umutekano

• Nta mbaraga zikenewe: Impapuro zihoraho za magneti zifata igihe kitazwi nta mbaraga.
• Nta shitingi / indangagaciro: Irinde indwara ya pneumatike cyangwa isuka ya hydraulic.
• Kurinda kurenza urugero: Kurekura ako kanya niba imbaraga zirenze zikoreshwa (birinda kwangirika kwimashini).

Porogaramu Zikomeye Aho U-Magnets Zimurika

• Imashini ya CNC: Kurinda imashini, ibyuma, hamwe na moteri mugihe cyo gusya cyane.
• Gukata Laser / Gusudira: Gufata impapuro zoroshye nta gicucu cyangwa kugaragariza inyuma.
• Guteranya ibice: Gufata ibikoresho byabanjirije preg nta kwanduza hejuru.
• Metrology: Gushushanya ibihangano byiza bya kalibrasi ya CMMs.
• Imashini yo gusudira ya robo: Guhindura byihuse ibikoresho bivangwa cyane.

Kunonosora U-Magnet Ibikoresho: 4 Amategeko yingenzi yo gushushanya

1. Huza Magnet Grade kugirango Imbaraga zikenewe
   • N50 / N52: Imbaraga nyinshi zicyuma kiremereye (> 20mm z'ubugari).
   • SH / UH Impamyabumenyi: Kubidukikije bishyushye (urugero, gusudira hafi yimikorere).
2. Igishushanyo mbonera cyerekana imikorere
   • Icyuho kimwe: Igipimo cyibikorwa bikora.
   • Imiyoboro ya Multi-Pole: Customer array ifata ibice bito / bidasanzwe (urugero, gutera imiti).
3. Isahani yumuzamu = Imbaraga zongera imbaraga
   • Isahani yicyuma hejuru ya U-icyuho itera imbaraga zo gufata 25-40% mugabanya gutemba.
4. Uburyo bwo Guhindura Ubwenge
   • Amaboko y'intoki: Igiciro gito, amahitamo meza.
   • Ikoranabuhanga rya Electro-Permanent (EP) Tech: Igenzurwa na mudasobwa ON / OFF yo kwikora.

Kurenga Ibyuma: Gufata Ibikoresho Bitari Ferrous

Jya U-magnesi hamwe na plaque adapt ya ferrous:

• Umutekano wa aluminium, umuringa, cyangwa plastike ukoresheje ibyuma byinjijwemo.
• Gushoboza magnetiki yo gucukura PCB, gucukura fibre karubone, no gushushanya acrylic.

ROI: Kurenza Kwihuta Kwihuta

Uruganda rukora amamodoka mu Budage rwanditse:

• Kugabanuka 55% mubikorwa byimikorere
• Ibice bya zeru bivuye ku byangiritse bijyanye na clamp (umurongo wa 3.2% mbere)
• Impuzandengo ya 9-isegonda igereranya (v. 90+ amasegonda kuri bolts)

Igihe cyo Guhitamo U-Magneti Kurenza Ibindi

-Kuvanga cyane, umusaruro muke
Hejuru neza
Machine Imashini yihuta (, 000 15.000 RPM)
Cell Automation-igizwe na selile

✗ Ibikorwa bidafite ferrous bidafite adapteri
Surface Ubuso bukabije (> 5mm butandukanye)

Kuzamura Umukino wawe Uhuza
U-shusho ya neodymium magnetique ntabwo ari ikindi gikoresho gusa - ni paradigima ihinduka mukazi. Mugutanga ako kanya, kutangirika kwangiritse hamwe nibisobanuro bidasubirwaho, bakemura ubucuruzi bwibanze hagati yumuvuduko nukuri kwangiza uburyo gakondo.

Witegure kugabanya igihe cyo gushiraho no gufungura ubwisanzure bushya bwo gushushanya? [Twandikire] kugirango isesengura ryimbaraga-kubara ijyanye no gusaba kwawe.